GJW-50EVoltage Breakdown Tester

This is mainly applicable for testing the breakdown strength and voltage withstand time of solid insulating materials such as electrical wire casings, resins and adhesives, impregnated fiber products, mica and its derivatives, plastics, film composite materials, ceramics, glass, and other dielectrics under power frequency voltage or direct current voltage.


  • 产品型号:GJW-50EVoltage Breakdown Tester
  • 产       地:Changchun City, Jilin Province
  • 更新时间:2025-03-14
  • 访  问  量:20
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products

GJW-**D Series computer controlled voltage breakdown testers

Product introduction

   

 

Manufacturing and inspection standards of products 

1GB/T1408.1-2006Electrical strength of insulating materials -Test methods - Part 1:Tests at power frequencies

2GB/T1408.2-2016Insulating materials -Test methods for electric strength -Part 2:Additional requirements for tests using direct voltage

3JJG 795-2004 Withstanding Voltage Testers

Applicable test method standards

1GB/T1695-2005《 Rubber, vulcanized -  Determination of electrical breakdown strength and voltage resistant at commercial power frequency

2GB/T3333-1999Cable paper—Determination of electrical strength at power frequence

3GB/T12913-2008Capacitor tissue paper

4ASTM D149Test method for dielectric breakdown voltage and dielectric strength of solid electrical insulating materials at commercial power frequencies

 Scope of application

   It is mainly applicable to the test of breakdown strength and withstand voltage time of solid insulating materials such as wire sleeve, resin and adhesive, impregnated fiber products, mica and its products, plastics, film composite products, ceramics and glass under power frequency voltage or DC voltage; The instrument is controlled by computer, which can quickly and accurately collect and process various data in the test process, and can access, display and print.

 

Main technical indicators

NO.

ModelGJW

5KV

10KV

20KV

50KV

100KV

150KV

1

Input voltage

AC220V   50Hz

AC  

380V  50hz

2

Output voltage

AC0~5kV

DC0~5kV

AC0~10kV; DC0~10kV

AC0~20kV

DC0~20kV

AC0~50kV

DC0~50kV

AC0~100kV

DC:0~100kV

AC:0~150kV; DC0~150kV

3

Output power

0.5kVA

1kVA

2kVA

3kVA

10kVA

15kVA

4

Measuring range

AC:0.05~5kVDC:0~5kV

AC:0.5~10kVDC:0.5~10kV

AC:1~20kV DC:1~20kV

AC:1~50kV

DC:1~50kV

AC:1~100kV

DC:1~100kV

AC;1~150kV; DC;1~150kV

5

Measuring error

≤ 2

6

Boosting rate

0.025kV/s~0.5/s

0.05kV/s~1kV/s

 

0.1kV/s~2kV/s

 

 

0.20kV/s~5kV/s

 

 

0.5kV/s~10kV/s

 

 

1kV/s~10kV/s

 

7

Withstand voltage time

04H (No load withstand voltage

8

Leakage current

130 mA Can be freely set by computer software

9

Power supply

Single phase AC voltage of  220V ± 10% and frequency of 50Hz ± 1%

10

Test environment temperature

Temperature:15 ~ 30 ℃relative humidity: 30% ~ 65%, which can operate stably

 

11

Overall dimension


L*W*H: 920*530*1090mm

1620*1110*1510 mm

2100*1410*2100mm


Packed dimension


L*W*H:1200*940*1410mm

1740*1290*1820mm

2230*1630*2370mm

12

Equipment weight


107kg

330kg

670kg


Packed weight


167kg

420kg

770kg

13

Grounding requirement

The instrument needs to be grounded separately.The grounding must comply with national standards: the metal rod should be buried at least 1.5m underground.

 

 

. Structural principle and characteristics

The equipment is mainly composed ofBoosting system(High voltage transformer)measurement systemA/D converterdischarge systemelectrodeoil tankelectrode positioning rackcomputer data processing systemsoftware, etc.

 微信图片_20250427104911.png             微信图片_20250427104915.png

                                        ElectrodeΦ25×Φ25               ElectrodeΦ25×Φ75

微信图片_20250427104917.png 

                                                                                                                   Test stand & Oil tank

Features: Independent control system,modular structure for easy after-sales maintenance,beautiful and elegant,no noise during the entire testing process, automatic electrode centering and positioning,easy operation,high safety factor,high accuracy.

Ⅵ. Computer system and software package

The testing software is the latest developed by our company,with powerful functions,simple operation and intuitive display.

The instrument adopts computer control and completes the power frequency voltage breakdown and power frequency withstand voltage test of insulating medium through human-computer conversion. This instrument is the first of its kind and the patented product of our companypatent numberZL 2017 2 1731210.3

1During the test, the test curve can be drawn dynamically. The test curve can be superimposed and compared with a variety of colors and locally enlarged. Any section of the curve can be analyzed by regional amplification;

2The test data can be edited and modified, which is flexible and applicable;

3Test conditions and test results data can be stored automatically;

4The test report format is flexible and adaptable to the different needs of different users;

5The validity of curve data in a group of tests can be manually selected;

6Test result data can be imported into Excel and Word for editing;

7Software equipment personnel management function,test personnel can set their own test items and test parameters, after setting their own test content,others cannot enter the program.

8The overcurrent protection device has sufficient sensitivity to ensure that the power supply is cut off within 0.1s when sample breakdown;

9Durability of instrument operation: the instrument can be operated continuously without regular shutdown to protect the instrument;

微信图片_20250427104939.png 

                                                                                                                   Test parameter setting interface

微信图片_20250427104943.png 

                                                                                                                                  Test processing interface

微信图片_20250427104946.png 

                                                                                                                          Print preview interface 

Ⅶ. Safety instructions for high voltage breakdown equipment

1Separate protective ground wire should be installed for the equipment. The protective grounding wire is mainly used to reduce the strong electromagnetic interference to the surrounding when the sample breaks downIt can also prevent the computer from getting out of control.

2DC test discharge alarm functionAfter the equipment has completed the DC test, the equipment will automatically alarm when the test door is opened, and the alarm will automatically cancel after the discharge device is used to discharge.Note: It is dangerous not to discharge after DC test, the electrode cannot be taken directly. The alarm device will remind the operator to discharge so as not to cause personal injury).

3The test discharge device, integrated with the host, improve the function of previously equipped with a separate discharge pole.

4The circuit of the test equipment is equipped with multiple protection measures, mainly: overcurrent protection, voltage loss protection, leakage protection, short circuit protection, DC test discharge alarm and etc.

5Four-level high voltage safety power-off control

①Main power switch

Leakage protection switch

Regulator reset switch

Test chamber safety door switch

 

 

Ⅸ.List of main configuration and key components

No.

Name

Model

Number

Manufacturer

1

Host machine

GJW-**D



Contain

Boosting device

High voltage transformer

1

Changchun Intelligent Instrument Equipment Co., Ltd

Automatic discharge device


1

Changchun Intelligent Instrument Equipment Co., Ltd

Measurement control system

ZNDY-2014

1

Changchun Intelligent Instrument Equipment Co., Ltd

Voltage regulating device


1

Changchun Intelligent Instrument Equipment Co., Ltd

Safety shield



Changchun Intelligent Instrument Equipment Co., Ltd

2

Computer data processing system


1

Changchun Intelligent Instrument Equipment Co., Ltd

Contain

Computer

Standard configuration

1

TSINGHUA TONGFANG

A/D Converter

 


1

Changchun Intelligent Instrument Equipment Co., Ltd

Control software


1

Changchun Intelligent Instrument Equipment Co., Ltd

3

Test electrode

TwoΦ25OneΦ75

1

Changchun Intelligent Instrument Equipment Co., Ltd

4

Discharge rod


1

Changchun Intelligent Instrument Equipment Co., Ltd

5

Test  oil tank

With test stand

1

Changchun Intelligent Instrument Equipment Co., Ltd

6

Power line grounding wire and signal cable


1

Changchun Intelligent Instrument Equipment Co., Ltd